Precision Converting & Custom Manufacturing
Engineered converting solutions produced to exact dimensional tolerances. Review our primary processing lines, verified tooling specifications, and compatible substrate ratings.
Continuous tight-tolerance conversion for high-volume gaskets, thermal pads, and multi-layer adhesive components with inline waste removal.
Multi-station servo rotary presses with optical registration
Thick material conversion and heavy-gauge compression cutting for demanding industrial seals, vibration dampening, and acoustic insulation.
Hydraulic and mechanical platen presses up to 100-ton capacity
Combining dissimilar membranes, carrier liners, double-sided pressure-sensitive adhesives (PSA), and release films into monolithic functional composites.
Multi-nip heated and cold pressure web laminators
Custom width slit coil production with edge trim guidance, maintaining web tension to prevent edge curling or substrate deformation.
Shear cut, razor cut, and score slitting rewind centers
Rapid iteration and low-to-mid volume component manufacturing directly from client STEP/DXF files with zero tooling expense.
Digital knife cutters, CO2 laser cutters, and high-precision CNC routers
Integrating converted flexible parts with rigid housings, automated thermal potting, precision hardware insertion, and custom barcode packaging.
Automated pick-and-place, thermal staking, and visual coordinate measurement systems
Material Compatibility & Rating Matrix
All raw materials converted in-house adhere to strict lot-controlled traceability, ASTM shear/peel adhesion protocols, and OEM environmental standards.
| Industrial Substrate | Adhesive Compatibility | Thermal Range | Shear Rating | Primary Processing |
|---|---|---|---|---|
| Open & Closed Cell Foams (Poron, Neoprene, EPDM) | Excellent (Modified Acrylics / Rubbers) | -40°F to 250°F | High Dynamic | Rotary & Flatbed Cutting, Slitting |
| Specialty Films (Polyimide, PET, Mylar, PTFE) | High Shear (Silicone & High-Temp Acrylic) | -100°F to 500°F | Extreme | Cleanroom Laminating, Laser Routing |
| Elastomers & Solid Rubbers (Silicone, Viton, Buna-N) | Good (Primer-assisted PSA) | -60°F to 400°F | Very High | Precision Platen Die Cutting |
| Metallic Foils & Conductive Meshes (Cu, Al, Ni-Mesh) | High Conductivity Conductive PSA | -40°F to 300°F | Ultra-High | Tension-Controlled Slitting, Rotary Converting |
| Non-Wovens, Felts & Acoustic Absorbers | High Tack Hot-Melt & Synthetic PSA | -20°F to 200°F | Medium to High | Multi-Layer Web Lamination, Kitting |
Ready to Validate Part Tolerances & Material Selection?
Send your 2D/3D CAD files (DXF, STEP, PDF) or discuss custom prototyping timelines directly with our engineering team.
Engineering Workflow & Tight-Tolerance Execution
From raw substrate metrology to automated cleanroom pack-out, every converting process follows a structured five-stage datum sequence designed for zero-defect OEM production.
0.001 in.
Tightest Die-Cut Tolerance
Maintained on rotary tooling
100% CMM
Optical Inspection
NIST-calibrated metrology
62 Inch
Max Web Processing Width
Continuous slit & laminate
ISO 9001
Quality Certified Systems
Full lot-to-resin trace
Raw stock verification before machine entry
Substrate Yield Compliance
99.98%
Operational Specification Scope
All master rolls, films, foams, and foils undergo rigorous physical property verification prior to staging. We log tensile strength, durometer, surface energy (dyne level), and raw caliper profile across web widths up to 62 inches.
Quality Gate & Deliverable
Incoming Material Inspection Report (IMIR) signed per lot
Need customized testing protocols or proprietary PPAP submission?
GHGC engineers assist with material compatibility and prototype validation in Grand Haven, MI.